Category Archives: Milling

Front End Ring

Posted on July 12, 2012 by dave49

Since my new reel design has a fixed spindle, it requires a front end ring instead of a full front end plate. Here is the sequence of steps to produce a thin end ring for a raised pillar reel. Starting … Continue reading →

Posted in Milling, Ring, Turning, Work Holding | Leave a comment

Ratchet Teeth

Posted on April 17, 2012 by dave49

When I made my first reel design, I had to find a way to make a serviceable ratchet. First there was the problem of what material to use; this blog has several post on material testing. But there was also … Continue reading →

Posted in Milling, Ratchet/Gear | 2 Comments

Aluminum End Plates

Posted on November 12, 2011 by dave49

I have been having trouble making end plates for my “aluminum frame reel”, and had to scrap a couple of parts that were nearly finished. The problem was pillar lugs that were not symmetric. At 1.5 inch radius, an 0.1 … Continue reading →

Posted in End Plate, Milling | Leave a comment

Fixtures for Spool End

Posted on October 17, 2011 by dave49

After deciding that the expanding mandrel (previous post) was inadequate, I started thinking about ways to support the spool end blank at its rim. Axial runout must be minimized. This is what I made and think works well. Here you … Continue reading →

Posted in Fixtures, Milling, Spool End, Turning, Work Holding | 2 Comments

Roughing End Mill

Posted on August 30, 2011 by dave49

I will be building several copies of my “Aluminum Frame Reel” this winter, and I am beginning to think about quicker ways to move metal. At present I have 0.1 hp lathe and mill from Sherline. I think that the … Continue reading →

Posted in Cutting, Milling | 1 Comment

Using the Foot Fixture

Posted on May 28, 2011 by dave49

This post is of interest to anyone who bought my plan set at The Eclectic Angler, and will be making the foot fixture of drawing 1015. I started to use the fixture this morning and went through a “deja vu” … Continue reading →

Posted in Fixtures, Foot, Milling, Work Holding | Leave a comment

Milling an S Shaped Crank

Posted on October 4, 2010 by dave49

My first design for the reel crank (here in brass) was too “heavy” in the middle. So back to the drawing board. Here I have reduced the diameter of the center circle, and moved one small inside radius to make … Continue reading →

Posted in Crank, Milling, Work Holding | Tagged , | 2 Comments

Milling a Reel Foot

Posted on September 28, 2010 by dave49

There is a standard for the shape of a reel foot, and I observe it to a reasonable degree. To hold the stock for initial sizing and drilling, I have made vise jaws with rabbets. The standard calls for an … Continue reading →

Posted in Foot, Milling, Reel Parts | Tagged , | Leave a comment

Gear Cutting

Posted on May 10, 2010 by dave49

As I started to fish my newly made reel this spring, I found that the original ratchet and pawl were wearing quickly, as evidenced by brass particles inside the reel back plate. I posted this problem to Rod and Reel … Continue reading →

Posted in Milling, Ratchet/Gear | Tagged , | 5 Comments