
Bamboo rod makers: have you abraded a male ferrule just a bit too much? A quick fix may be to slightly shrink the mating female.
I have been making a ferrule shrink tool for several years now, and I think that I have a good design. Click on the “Ferrule Shrinking” tab just below the headline photo on this blog for more details.
Anyone with a home shop lathe and mill can easily make one, although I continue to make and sell them. In this post, I am providing construction details so that the design is not lost.
- First make blanks for the front and rear aluminum plates. These are 2-5/8 diameter, 3/8 thick, and have a 5/8 diameter through hole at the center.
- Clamp the two plates together on the mill table so that all holes can be “match drilled”.
- Machine the plate details according to the drawing below. I have been drilling the two holes of 5/16 diameter and the three holes for assembly screws. The only actual milling tasks are plunging the 21/64 counterbores and cutting the slot.
- Make 3 spacers, 3/8 diameter, 0.355 long, and with a #10 drill (0.194) through hole.
- Press 5/16 dowel pins (1 inch length) into three ball bearings, 1603-2RS. Do not allow press forces on the balls; make a sleeve of 5/16 I.D. and 0.33 length to support the inner race during the press.
- Assemble plates, spacers, and bearings with three screws, #10-32 x 7/8 socket head.
I have been placing washer shims (9/16 OD, 5/16 ID, .003 inch thick) on both sides of the two fixed bearings. These shims prevent bearing outer races from dragging on the end plates. They are not strictly needed; most assemblies will operate well without them. - Grind the tips of the two radial screws (#10-32 x 1) flat; these bear on a dowel pin.
